- Product Description
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Product Description
The 450BPH-1200BPH 5 gallon water barrel production line is designed for commercial production of bottled drinking water in 3-gallon and 5-gallon barrels. It integrates barrel washing, water filling, and capping into one automatic system, making it suitable for purified water, mineral water, and distilled water production.
Constructed with corrosion-resistant stainless steel, this automatic 5 gallon water filling line is designed for easy cleaning and convenient maintenance. Its compact layout helps save workshop space, while the automated operating process reduces manual handling. According to the existing product information, the line can be operated by approximately two workers, depending on the installation and auxiliary equipment configuration.
With a rated capacity range of 450–1200 barrels per hour (BPH), this 3-5 gallon bottled water filling machine series provides production options for water bottling plants with different output requirements. The final machine configuration can be selected according to the target capacity, barrel specifications, and factory layout.
Features
1. Integrated Barrel Washing, Filling, and Capping
The 5 gallon water filling machine combines the main stages of barrel preparation and filling in one production line. Integrating the washing, filling, and capping sections helps streamline material handling and maintain a continuous production process.
2. Multi-Stage Barrel Washing System
The washing section can be configured with a multi-stage cleaning process, including pre-washing, alkaline washing, recycled-water rinsing, disinfectant washing, and final rinsing. This process helps remove residues from returned barrels before refilling. The exact washing procedure should be confirmed for the selected model.
3. Hygienic Stainless Steel Construction
The production line uses stainless steel construction to provide corrosion resistance and simplify daily cleaning. Food-contact components can be specified according to the final equipment configuration to meet the hygiene requirements of drinking water production.
4. Stable and Adjustable Filling
The QGF series information describes gravity filling technology for smooth water filling. Adjustable filling settings help accommodate production requirements, while the filling system can incorporate a no-bottle, no-fill function to reduce unnecessary water loss when a barrel is not correctly positioned.
5. Automatic Capping and Reduced Manual Handling
The capping section integrates cap feeding and cap application into the production process. Automatic operation reduces repetitive manual work and helps maintain a consistent workflow from barrel washing to finished product discharge.
6. Compact Layout and Flexible Capacity
Available capacity options within the 450–1200 BPH water barrel production line range allow manufacturers to select equipment according to production targets. The overall layout can be evaluated based on workshop space, barrel handling requirements, and connections to upstream and downstream equipment.
Specifications
| Network | Wifi / Zigbee / Bluetooth | Material | Tempered Glass Panel |
| Customized Support | Logo, Packaging, PlD | Size | 86mm / 146mm / 157mm / 228mm / 299mm / 370mm |
| WIFl Standard | 2.4GHz b/g/n | Warranty | 2-year |
| Max. Current | 10A / 20A /40A | Max Power | 600W / 800W /1000W / 1200W |
| Voltage | 90V-250V | Sensor Mode | Finger Touch |
| Mechanical Life | 100,000 Times | Mechanical Life | 100,000 Times |
Applications
The 5 gallon water barrel production line is suitable for commercial drinking water production facilities that require automated handling of large-capacity water barrels.
Purified Water Production: For filling purified drinking water into reusable 3-gallon and 5-gallon barrels.
Mineral Water Bottling: For water bottling plants producing large-format mineral water containers.
Distilled Water Production: For manufacturers requiring an integrated barrel washing, filling, and capping process.
Home and Office Water Delivery: For bottled water suppliers serving households, offices, commercial buildings, and water distribution networks.
Water Bottling Plant Expansion: For producers upgrading from manual or semi-automatic operations to a higher-capacity production line.
For a complete project, the filling line can be planned alongside a suitable water treatment system and other necessary production equipment. Explore our gallon water solution to learn more about equipment integration and production line layout options.
Frequently Asked Questions
1. What barrel sizes does this production line support?
The line is designed for 3-gallon and 5-gallon water barrels. Barrel dimensions, neck specifications, and compatibility should be confirmed before ordering to ensure they match the selected machine configuration.
2. What is the production capacity of the 450BPH-1200BPH water barrel production line?
The stated capacity range is 450–1200 barrels per hour. Actual output depends on the selected model, barrel specifications, filling requirements, and operating conditions. Confirm the rated capacity of the specific model before making production plans.
3. What processes are included in the production line?
The main processes are barrel washing, water filling, and capping. The complete configuration and any additional equipment should be confirmed according to the production requirements.
4. How many workers are required to operate the line?
The existing product information indicates that approximately two operators can operate one line. Actual staffing requirements may vary depending on barrel loading, finished-product handling, auxiliary equipment, and the factory layout.
5. Can the production line be customized for different factory requirements?
Yes. The machine configuration can be discussed according to the required output, barrel type, workshop space, and production process. Before ordering, provide the target capacity and barrel specifications so the suitable model and layout can be confirmed.
Need a suitable 5-gallon water bottling solution? Contact our team with your target production capacity, barrel specifications, and workshop requirements to discuss the appropriate equipment configuration.
More Details
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What is switchgear?
· Switchgear is a general term for devices that control and protect the flow of power through a system. Examples of switchgear include switches, fuses, circuit breakers, protective relays, and control panels.
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What is the difference between switchgear and switchboards?
· Switchgear is a general term for devices that control and protect the flow of power through a system. Examples of switchgear include switches, fuses, circuit breakers, protective relays, and control panels.
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How is the size of switchgear determined?
· Switchgear is a general term for devices that control and protect the flow of power through a system. Examples of switchgear include switches, fuses, circuit breakers, protective relays, and control panels.
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How can switchgear be customized?
· Switchgear is a general term for devices that control and protect the flow of power through a system. Examples of switchgear include switches, fuses, circuit breakers, protective relays, and control panels.
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How to troubleshoot switchgear?
· Switchgear is a general term for devices that control and protect the flow of power through a system. Examples of switchgear include switches, fuses, circuit breakers, protective relays, and control panels.
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How to maintain switchgear?
· Switchgear is a general term for devices that control and protect the flow of power through a system. Examples of switchgear include switches, fuses, circuit breakers, protective relays, and control panels.
